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Toppy Srl can solve any problem related to the handling of pallets inside the graphic industries. Many solutions are customized, and Toppy Srl can offer a wide range of logistic systems. Toppy logistic System integrated with automatic pile turners allow a full automatized and continuous feeding of the producing machinery, such as offset, autopatine and couplers. In this way, factories can apply the most modern non-stop working procedures. The pallet handling is carried out by motorized conveyors of several kinds, specifically studied for the task they are required for such logisitc systems can also be placed into pits, in order to exploit the maximum output of the printing machine. Our logistics systems can be applied to both the entry and the exit of the production machine, making it possible to conclude the working cycle automatically, quickly and safely.
Toppy Srl designs and builds automatic pallet changer logistic system for the replacement of wooden pallets with plastic or aluminium pallets, wherever an high standard of hygiene during production is required. The current hygienic and sanitary rules imply a bigger attention during the production, warehousing and cleansing of the load supports. The traditional wooden pallet is strong and economical, good to be transported, but not equally suitable to be used in the production areas because of its shape (easy to convey bacterial). Such condition is not acceptable inside the sterilized production areas of pharmaceutical and food companies.
In addition, the pallet warehouses need to be fed with pallets in very good conditions, hight quality and, therefore, high cost. Many companies use the same good pallets for the transport of their products, which results in a material and economical loss (because of the high overall transport costs).
A revolutionary system
This new system, patented by Toppy Srl, is not only a way to move, handle and stack your loads. This genial idea will let companies reduce their packaging and transport expenses, and respect nature at the same time.
Thanks to Toppy Palletless System, the traditional wooden pallet will be replaced by a new and revolutionary plastic pallet. Such plastic pallet is very light (only 1,2 Kg) and ecological, because recyclable. The process is started by placing the load onto a traditional wrapping machine that will apply a plastic film onto the four sides of the load.
The new Toppy Palletless System makes use of the working principles of Toppy Four Fingers.
The special swords of Toppy Four Fingers are inserted through the europallet open slots, while two rubber-covered side plates gently close onto the load in order to help support it. The system removes the pallet from below and replaces it with the special and economical pallet, made of recycled plastic.
While suspended the load is wrapped again, but in a different way: this second wrapping is horizontal, given by an “orbital” movement. The load will be therefore totally wrapped on its six sides, more stable and well protected by any external agent (like in a cocoon!). The plastic supports are then fixed to the load by just applying an additional film wrapping.
Thanks to the reduced operating costs, The Toppy Palletless System stands out on the market as a very competitive solution: the low price of the plastic supports does not force the companies to get it back or hire it, in order to gain the covered costs. The Toppy ecological pallet is particularly suitable to the export because it doesn’t need certifications, nor fumigation. In this way, it is possible to avoid also the inconvenience due to the disposal of the poisoned wooden pallets.